PowerBoost High-Pressure Coolant Delivery System
- Overview
How the PowerBoost System Works
The PowerBoost system creates a closed-loop high-pressure coolant supply for CNC machines, pulling dirty coolant from the machine tank, filtering it, storing it, and returning it under controlled high pressure.
- Coolant Extraction & Pre-Transfer A dedicated suction pump draws contaminated coolant directly from the CNC’s internal tank. This ensures a continuous feed of fluid into the PowerBoost system without modifying the machine tool.
- Duplex Filtration System The extracted coolant passes through a duplex cartridge filter—allowing operators to switch between filter elements without shutting the system down. An automatic bypass ensures uninterrupted operation during filter replacement or pressure spikes.
- Clean Coolant Storage Filtered coolant is collected in an integrated 180-liter reservoir, providing thermal stability, sedimentation time, and a clean, consistent supply for high-pressure delivery.
- High-Pressure Coolant Delivery A high-pressure screw or gear pump (optimized for either emulsions or straight oil) delivers coolant back to the CNC machine at up to 70 bar (emulsion) or 120 bar (oil). The system supports 1, 4, or 8 independently controlled high-pressure outlets for through-tool or external coolant delivery.
This fully automated process results in superior chip evacuation, reduced cycle times, extended tool life, and more stable machining conditions.
- Causes
Common Contaminants Affecting Coolant Performance
Coolant life is drastically reduced due to:
Chips and Metal Fines clogging pumps and nozzles
Tramp Oil mixing with coolant, causing bacterial growth
Sludge and Sediment accumulating in tanks and lines
Unstable Concentration Levels from improper makeup systems
CoolantFilters.com helps you eliminate these issues through custom-engineered filtration solutions.
Recommended Solutions
Choose from our industry-leading technologies to improve coolant quality and extend life:
Key Features:
- Integrated dirty-coolant suction pump for automatic extraction from machine tanks
- Duplex filtration system with automatic bypass and multiple micron options (25–90 μm)
- High-pressure pump capable of:
- 70 bar for emulsified coolant
- 120 bar for oil
- 180-liter clean coolant tank with level monitoring
- 4" color HMI touch panel for control, alarm display, and system status
- Multiple high-pressure outlet options (1, 4, or 8 channels) with individual pilot valves
- Digital pressure switch, flow switch, and high-pressure safety relief valve
- Compact footprint for easy integration next to any CNC machine
- PLC-ready interface for machine interlocks and automation
- Designed for both new installations and retrofits
Applications:
- Through-tool high-pressure coolant for drilling and milling
- Deep-hole drilling and gun-drilling
- CNC lathes requiring high-pressure chip control
- Swiss-type and multi-spindle machining
- Machining of stainless steel, alloy steels, Inconel, and difficult-to-cut materials
- Any operation where heat, chip packing, or tool wear limits performance
Benefits
Benefits of Extended Coolant Life
Less
Downtime
Extend service intervals and keep machines running efficiently.
Improved Machining Accuracy
Cleaner coolant supports high-precision machining and smoother finishes.
Lower Disposal Costs
Reduce environmental impact and cut coolant disposal expenses.
- Make Informed Decisions Faster
Tools for Optimization
Take advantage of our interactive tools to find the right solution:
AI-Powered Filter Wizard
Answer a few questions and get matched with the ideal coolant filtration setup for your machine.
ROI Calculator
Estimate your savings based on coolant use, maintenance costs, and machine downtime.